System 800xA baseline
ABB states that PM867 High Integrity compatibility begins with System 800xA 6.0.2. Confirm the installed system version, controller hardware library and certified software baseline before procurement.
Controller Role & Safety Context
ABB PM867K01 is the non-redundant PM867 package in the rail-mounted AC 800M family. Its CPU board integrates the processor, memory, clock, status interface and CompactFlash connection; the TP830 baseplate provides Control Network Ethernet and serial interfaces. High Integrity operation requires SM812 and the applicable SIL-certified software.
Verified Controller Data
01Identity & Package3 items
Model / article number
PM867K01 / 3BSE076355R1
Product type
AC 800M processor-unit package
24 V consumption, typical / maximum
210 / 360 mA
02Function & Performance10 items
Redundancy
No
High Integrity
Yes; enabled with SM812 and SIL-certified software
Processor / clock
MPC866 / 133 MHz
Performance, 1,000 Boolean operations
0.09 ms
Memory
64 MB
RAM available for application
46.559 MB
Applications / tasks per controller
32 / 32
Programs per application
64
Diagrams per application
128
Application program cycle time
Down to 1 ms
03Interfaces & Power9 items
Power supply
24 VDC; permitted range 19.2–30 VDC
Power dissipation
5.1 W; 8.6 W maximum
Backup battery
Built-in lithium, 3.6 V
CEX-Bus communication modules
12 maximum; supply current 2.4 A maximum
I/O clusters, non-redundant CPU
1 electrical + 7 optical
ModuleBus I/O capacity
Maximum 96 I/O modules in a single-PM867 configuration
Ethernet
2 channels; IEEE 802.3, 10 Mbit/s, RJ45
Control Network protocols
MMS and IAC
Serial interfaces
2 × RS-232C; COM3 general and isolated COM4 service-tool port
04Diagnostics & Environment5 items
Firmware storage
18 MB Flash PROM
Operating / storage temperature
0 to +55 °C / −40 to +70 °C
Protection / corrosion class
IP20 / ISA 71.04 G3
Dimensions (W × H × D)
119 × 186 × 135 mm
Weight including base
1,200 g
System Fit & High Integrity Context
High Integrity pairing
High Integrity functionality uses PM867 with SM812. ABB also lists PM867 among the controllers that support S800 I/O High Integrity.
No direct successor, historical migration or drop-in replacement is claimed here because the reviewed ABB sources do not identify one. PM867K02 is a different redundant package, not an automatic replacement for PM867K01.
Changeover Risks & Field Checks
Single-controller renewal
Used when the installed project calls for the non-redundant PM867 package and the existing TP830, CEX-Bus, ModuleBus and system version are being retained or revalidated.
High Integrity project spare
Useful as a planned spare only after the SM812, safety application, certified software and site change procedure have been matched to the controller.
Controller does not reach RUN
Check the 24 VDC range, baseplate seating, INIT state, firmware/application compatibility and front indications before suspecting field I/O.
Intermittent I/O or CEX-Bus loss
Review ModuleBus/CEX-Bus loading, bus termination, supply current and communication-module status. A controller exchange should not be used to mask a network or power fault.
Pre-Commissioning Checklist
01Read the exact ID
Match PM867K01 and article 3BSE076355R1 to the purchase record.
02Verify software
Confirm System 800xA 6.0.2 or later and the approved Control Builder baseline.
03Check safety hardware
Confirm SM812 and the certified High Integrity engineering context where required.
04Plan the change
Back up the application and follow the site shutdown, ESD and commissioning procedure.
Do not initialize or replace a controller until the process has been placed in the required safe state and the effect of startup is understood.
Order & Support Coordination
Named account support
One contact from RFQ to after-sales
Send the part number, quantity, destination, date and System 800xA context.
- Identity and available checks stated on the quote
- Protective packing and DOA reporting process
- Return and warranty terms confirmed before order
ABB Source Library
- ABB Compact Product Suite Hardware Selector — PM867K01Version 6.2 | Article 3BSE076355R1Open official ABB source
- AC 800M Controller Hardware Product Guide3BSE036352-610 A | System Version 6.1Open official ABB PDF
- AC 800M Controller Hardware — Hardware and Operation3BSE036351-600 A | System Version 6.0Open official ABB PDF
Multi-brand Spare Parts Also Requested
P0916NGP0960AWTA-2-81325ABB FLTR75V058G-416-9AWP 12567A2510H04BGS-B-Bo-175-5101041A-5B171FW3.5G.83165988-04003-408-608-303TA-2-81217J12341771-OWNAFC24020AB4115-0500RTF8401A10530801-023-07NF6-7SA010868433215824B386P000100788049600122.600MM-XX194R-N30-17532004-1302SSBI-1250-12-5L2102-1301BWA-AH664L713049
These part numbers are independent purchasing references only. They are not replacements for PM867K01. Compatibility and stock must be confirmed separately for each item.
PM867K01 Buyer & Engineer FAQ
Is PM867K01 a redundant processor kit?
No. ABB lists the package with redundancy set to “No.” The redundant ABB package is separately identified as PM867K02.
What is required to use PM867K01 for High Integrity control?
The controller requires an SM812 module and the applicable SIL-certified software. The complete safety application and system baseline must be validated by qualified personnel.
Which System 800xA versions are compatible with PM867K01 High Integrity?
ABB states compatibility from System 800xA 6.0.2 onward. Confirm the installed hardware library and software revision before ordering.
How is PM867K01 configured?
ABB identifies 800xA Control Builder as the configuration tool. Preserve a current application backup and follow the approved site change procedure.
What should be checked before replacing PM867K01?
Verify the exact article number, power range, baseplate and bus arrangement, firmware/application baseline, process safe state and ESD precautions.
What information should an RFQ for PM867K01 include?
Send the full part number, quantity, destination, required date and machine or System 800xA model. Adding the installed system version and SM812 status helps the technical check.
RFQ for PM867K01
For a faster technical and commercial check, send the installed-part details together with the required date.
Email Miya Zheng- Part Number
- Quantity
- Destination
- Required Date
- Machine / System Model
